Concorde Battery Lifeline Manuel de service

TECHNICAL MANUAL For Lifeline® Batteries Manufactured by: Concorde Battery Corporation 2009 San Bernardino Road West Covina, CA 91790 Phone 626-

Document No. 6-0101 Rev. D Page 10 of 38 CHAPTER 3 - TECHNOLOGY COMPARISON 3.1 Lifeline® versus Flooded Batteries Flooded-electrolyte lead a

Document No. 6-0101 Rev. D Page 11 of 38 3.2 Lifeline® versus Gel Batteries Gel batteries have been commercially available since the early 1970

Document No. 6-0101 Rev. D Page 12 of 38 Table 3-2. Comparison of Lifeline® AGM Batteries with Gel Batteries Characteristic Lifeline® AGM Battery

Document No. 6-0101 Rev. D Page 13 of 38 CHAPTER 4 - BATTERY SPECIFICATIONS 4.1 Battery Models The Lifeline® Series consists of deep cycle as we

Document No. 6-0101 Rev. D Page 14 of 38 CHAPTER 5 - COMMISSIONING AND SERVICING INSTRUCTIONS 5.1 Storage Lifeline® Batteries are charged a

Document No. 6-0101 Rev. D Page 15 of 38 Figure 5-1. Series Connection Figure 5-2. Parallel Connection Figure 5-3. Series/Parallel Connectio

Document No. 6-0101 Rev. D Page 16 of 38 Connection options for 4-terminal batteries are illustrated in Figures 5-4 through 5-8. For low rate

Document No. 6-0101 Rev. D Page 17 of 38 Figure 5-7. Series/Parallel Connection for 4-Terminal Batteries (Low Rate Applications Only) NOTE

Document No. 6-0101 Rev. D Page 18 of 38 Figure 5-8. Series/Parallel Connection for 4-Terminal Batteries (Low or High Rate Applications) 5.3

Document No. 6-0101 Rev. D Page 19 of 38 5.4 Charging Charging Lifeline® AGM batteries is a matter of replacing the energy removed during discha

Document No. 6-0101 Rev. D Page 2 of 38 RECORD OF REVISIONS Revision Date Initial Release 10/27/08 Rev. A 3/25/09 Rev. B 9/09/09 Rev. C 7/18/11

Document No. 6-0101 Rev. D Page 20 of 38 Note that the above formula is approximate and the full charge state should be verified using the criter

Document No. 6-0101 Rev. D Page 21 of 38 5.6 Deep Discharge Recovery Batteries that have been in storage for long periods of time without b

Document No. 6-0101 Rev. D Page 22 of 38 5.8 Temperature Considerations The temperature of the battery has a significant impact on its performan

Document No. 6-0101 Rev. D Page 23 of 38 5.9 Servicing Lifeline® AGM batteries do not need electrolyte additions as do flooded lead-acid batteri

Document No. 6-0101 Rev. D Page 24 of 38 NOTES: (1) Excessive ripple voltage will negatively impact battery life. Maximum recommended ripple vol

Document No. 6-0101 Rev. D Page 25 of 38 CHAPTER 6 - SAFETY INFORMATION There are four main safety hazards associated with the use of any valve

Document No. 6-0101 Rev. D Page 26 of 38 APPENDIX A – GLOSSARY OF BATTERY TERMS AGM - Stands for Absorbed Glass Mat. This is the separator syst

Document No. 6-0101 Rev. D Page 27 of 38 Current - The rate of flow of electricity. The movement of electrons along a conductor. It is comparable

Document No. 6-0101 Rev. D Page 28 of 38 Temperature, Cell - The average temperature of the battery's internal components. Trickle Charging

Document No. 6-0101 Rev. D Page 29 of 38 APPENDIX B – FREQUENTLY ASKED QUESTIONS (FAQ’S) What does AGM stand for? It stands for Absorbed Glass

Document No. 6-0101 Rev. D Page 3 of 38 SAFETY SUMMARY DANGER OF EXPLODING BATTERIES Lead acid batteries can produce explosive mixtures of hyd

Document No. 6-0101 Rev. D Page 30 of 38 APPENDIX C – CHARTS AND GRAPHS Battery Load Voltage vs. DOD Below are listed the 1 hour, 8 hour, 20 ho

Document No. 6-0101 Rev. D Page 31 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 32 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 33 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 34 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 35 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 36 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 37 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 38 of 38 Copyright © Concorde Battery Corporation 2014

Document No. 6-0101 Rev. D Page 4 of 38 Table of Contents Chapter 1 - Introduction 1.1 Company Background ……………………………………………………………………………. 5 1

Document No. 6-0101 Rev. D Page 5 of 38 CHAPTER 1 - INTRODUCTION 1.1 Company Background Concorde Battery Corporation was founded in 1977 and is

Document No. 6-0101 Rev. D Page 6 of 38 CHAPTER 2 - BATTERY CONSTRUCTION 2.1 Component Description Refer to the battery pictorial in Section 2

Document No. 6-0101 Rev. D Page 7 of 38 PRESSURE RELIEF SAFETY VALVE - Each cell in the battery employs a pressure relief safety valve. The valv

Document No. 6-0101 Rev. D Page 8 of 38 2.2 Battery with Cut Away View

Document No. 6-0101 Rev. D Page 9 of 38 2.3 Terminal Types